Tremix concreting method
Tremix concreting method is the method of removal of surplus water from the concrete to maintain optimum water-cement ration by vacuum system. In this method, excess water is removed from fresh concrete by vacuum dewatering technique.
Equipment used in tremix concreting
- Vacuum pump
- Top cover
- Filter pads and
- Power trowel
Vacuum pump runs on electric motor or petrol engine and is fitted with a ring liquid pump. Top cover also called vacuum mat consists of two suction mats 6m x 7m. Filter pads restricts the particle of concrete to enter in pump.
Procedure of tremix concreting
- At first, concrete is placed on the site by common concreting procedure like placing, leveling, compacting etc.
- After compaction of concrete surplus water is appeared on the upper surface of concrete floor.
- Filter pads are placed on the fresh concrete leaving about 4 inches of fresh concrete exposed on all sides.
- The top cover is then placed on the filter pads and rolled out till it covers the strips of exposed concrete on all sides.
- After that, the top cover is connected to the vacuum pump through a suction hose and the pump is started.
- The pump creates vacuum between the filter pads and the top cover. Due to this, atmosphere pressure compresses the concrete and the surplus water is squeezed out.
- Immediately after vacuum dewatering, the flatness of concrete surface is checked and adjusted with a control tool.
- Then finishing is done with power trowel.
- It increases the strength and abrasion resistance of concrete.
- It minimizes the shrinkage & floor wraps.
- It prevents the bleeding of concrete.
- It lowers the water content in the concrete by 15-25%.
Uses of tremix concreting
It is broadly used in industrial flooring, parking decks and bridges. It is preferable at the places where the surface is in contact with impact loading.
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